ML514 - Process Plant Layout and Piping Design, Level-I

Process Plant Layout and Piping Design, Level – I

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About This Course

The layout and piping design phase is one of the most critical stages in any industrial project, directly impacting safety, cost, constructability, and maintenance. This beginner-level course is specifically structured to provide a zero-to-basic understanding of the fundamental principles governing process plant layout and efficient piping routing. We will demystify complex engineering concepts, focusing on the essential standards, documentation (like P&IDs), and spatial considerations required to execute successful design work. This course is ideal for individuals looking to start their career in piping engineering, project coordination, or plant operations, providing the core knowledge needed to read drawings, understand design constraints, and communicate effectively within a multi-disciplinary engineering team

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Learning Objectives

Interpret Engineering Documents: Effectively read and utilize core piping design documents, including PFDs, P&IDs, and Isometric drawings.
Identify Components: Differentiate and select standard piping components (valves, fittings, flanges) and understand their functions within the system.
Apply Layout Principles: Execute preliminary Plot Plan and Equipment Layout based on functional and safety criteria.
Establish Design Constraints: Identify and apply the primary constraints that dictate pipe routing (e.g., access, maintenance, thermal expansion).
Determine Clearances: Apply industry standards to determine minimum clearances, spacing, and accessibility requirements for various equipment types.
Communicate Design Intent: Structure and present design information clearly for effective communication with structural, mechanical, and stress engineering teams.

Material Includes

  • Comprehensive Course Manual, P&ID/Isometric Examples, Component Data Sheets, and Practical Layout Checklists.

Requirements

  • A personal computer/laptop capable of viewing engineering drawings (PDFs/DWGs). Active participation in layout exercises.

Target Audience

  • Junior Piping Designers / Draftsmen, Project Coordinators, Engineering Students, and Operations Personnel seeking foundational knowledge of design documents and plant layout.

Curriculum

30h

Module 1:Introduction to Plant Layout and Engineering Documents

Roles and Responsibilities in Piping Design. The Engineering Workflow: Pre-FEED, FEED, Detail Design. Introduction to Piping Codes (ASME B31.3 overview).

Module 2: Mastering Process Flow Diagrams (PFDs) and P&IDs

Symbols, tags, and abbreviations. Understanding line numbering and basic instrument loops. Translating process requirements into physical design.

Module 3: Piping Components and Material Selection

Pipe, fittings, and flange types (Weld Neck, Slip-On, etc.). Valve classification and selection (Gate, Globe, Check). Introduction to Piping Material Specifications (PMS).

Module 4: Equipment and Plot Plan Fundamentals

Criteria for equipment placement (pumps, vessels, exchangers). Layout principles for safety (fire access, maintenance access). Introduction to basic Plot Plan development.

Module 5:Piping Routing Principles and Constraints

Efficient routing techniques. Defining pipe racks and sleeper ways. Managing common constraints: slope, drainage, thermal expansion, and vibration.

Module 6: Piping Documentation for Construction

How to read and create Isometric Drawings (basic sketching). Introduction to Line Lists and Material Take-Off (MTO) principles.

Your Instructors

Course Author- MALYOMAR

5.0/5
25 Courses
9 Reviews
8 Students
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Mahmoud Abdallah

ASME Committee Member - Authorized Training Instructor

5.0/5
33 Courses
9 Reviews
0 Students

Mr. Mahmoud Abdallah is a highly accomplished mechanical engineer, industry leader, and internationally recognized training professional with more than three decades of experience in the oil and gas, chemical, and petrochemical sectors. He earned his Bachelor of Science in Mechanical Power Engineering from Helwan University in 1995 and has since built an extensive career serving multinational organizations across the energy and process industries.

Throughout his professional journey, Mr. Abdallah has specialized in mechanical engineering, piping systems, industry standards, and technical leadership. His expertise has enabled him to contribute significantly to major industrial projects while supporting the development of engineering best practices and professional competency programs.

Currently, he serves as the Chief Executive Officer of Malyomar Engineering, leading engineering consultancy, training, and technical development initiatives that support professionals and organizations across the region.

Mr. Abdallah is an active contributor to the global engineering community and holds several distinguished professional affiliations and certifications, including:

  • Member of the American Society of Mechanical Engineers (ASME).
  • Member of the ASME B31.3 Process Piping and ASME B31.1 Power Piping Code Committees.
  • Authorized Training Instructor for the American Society of Mechanical Engineers (ASME).
  • President of the Society of Piping Engineers and Designers (SPED), Egypt Chapter.
  • Certified Pan-Arab Energy Management Professional.
  • Certified Value Methodology Associate (VMA) by SAVE International® and recognized Value Management Book Reviewer.
  • Member of the Egyptian Society of Mechanical Engineers (ESME).

As a trainer, mentor, and industry expert, Mr. Abdallah is dedicated to advancing engineering knowledge, promoting excellence in professional practice, and supporting the continuous development of engineers and technical professionals throughout the Middle East and beyond.

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$400.00

Level
Beginner
Duration 30 hours

Material Includes

  • Comprehensive Course Manual, P&ID/Isometric Examples, Component Data Sheets, and Practical Layout Checklists.

Calendar

September 2026
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