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Process Plant Layout and Piping Design, Level-III
What you'll learn
Implement Design Strategy: Develop and enforce a comprehensive Basis of Design (BOD) for layout, driving standardization and compliance across the project.
Manage Brownfield Constraints: Master the advanced planning and execution required for integrating new piping systems into existing plant infrastructure (Brownfield projects), minimizing shutdown time and maximizing safety.
Optimize Project Cost (Value Engineering): Apply Value Engineering (VE) principles to layout decisions to achieve quantifiable reductions in CAPEX (material costs) and OPEX (maintenance and energy costs).
Lead Safety and Review Workshops: Effectively participate in and lead HAZOP, SIL, and advanced 3D Model Review sessions, driving corrective actions that resolve critical risks.
Validate Stress Analysis Feedback: Critically review the Stress Analysis Report to ensure the final layout satisfies mechanical integrity requirements and manage design iteration cycles efficiently.
Develop Modularization Plans: Evaluate the technical feasibility and cost benefits of modularization and offsite fabrication for large sections of the plant.
B31.1 Power Piping
What you'll learn
Identify the difference between “Design by Rule” and “Design by Analysis” codes.
Discover the principal failure modes of piping components and where to look for them.
Recognize the difference between pressure component design and structural design.
Investigate the importance of piping flexibility.
Discuss how to develop stress intensification factors.
Recognize how to qualify nonstandard fittings and joints.
Identify materials selection and limitations, fabrication rules and their bases
Explain welding qualification requirements, inspection, examination, and testing requirements
Identify the Code requirements for power piping maintenance
Design of Bolted Flange Joints
What you'll learn
You Will Learn To
Develop an awareness of flange types and the ASME codes and standards applicable for bolted flange joint design
Enhance your knowledge for designing and analyzing bolted flange joints
Explain how the flange design interacts with bolts and gaskets to achieve a leak tight joint
Identify the parameters that can affect flange sealing along with methods to troubleshoot and remediate flange leakage
B31.8 Gas Transmission & Distribution Piping System
What you'll learn
Explain the causes and modes of pipeline failure
Describe the considerations for material specifications, pipe manufacturing, and pipe joining
Estimate pipeline stresses from external loading
Explain how to evaluate pipeline defects
Identify pipeline repair techniques
Identify the elements of pipeline integrity
Explain how code requirements address these issues
Explain the differences between B31.8 and US DOT gas pipeline regulations
Inspection, Repair and Alterations of In Service Pressure Equipment
What you'll learn
Identify the most commonly used Codes and Standards applicable to the inspection, repair, and alteration of existing pressure equipment.
Identify detailed requirements of the NBIC.
Explain the differences between the NBIC and API-510
Describe the latest developments in the rapidly advancing field of pressure equipment inspection and repairs.
Explain the responsibilities of the users, manufacturers, repair organizations, jurisdictional regulatory agencies, and inspectors.
Explain how to obtain a National Board Certificate of Authorization and stamp
Identify and provide examples of repairs, alterations, and the documentation requirements for each.
Provide examples demonstrating the application of the rules.
Bolted Joints and Gasket Behavior
What you'll learn
Explain how the bolted joint functions as a mechanical system that relies on the simultaneous interaction of the three primary components to successfully seal the connection
Assess the mechanical stress and strain of a bolt and explain the challenges that one encounters when specifying an optimum bolt load
Evaluate the total state of stress in bolts and how this effects the selection of a given bolt type and grade
Describe the effects of in-service conditions and how they reduce or increase bolt load
Describe the concept of leak tightness as a predictable value of gasket stress and how to use leak tightness as the basis of specifying bolt loads
Identify conditions that create bolt failure
Use ASME PCC-1 Guidelines for compliance to successful sealing of bolted, gasketed connections
Discern how to use either stress or strain to select bolt load
Evaluate the various methods of attaining bolt load.
Featured
Intermediate
ASME BPV Code, Section VIII, Division 2: Design & Fabrication of Pressure Vessels
$2,250.00
ASME BPV Code, Section VIII, Division 2: Design & Fabrication of Pressure Vessels
What you'll learn
Explain how the requirements of Divisions 1 and 2 of Section VIII compare
Explain the theories of failure and design margins of various codes
Identify the general requirements of the new Division 2
Describe design rules and stress analysis methods
Explain fatigue analysis
Identify materials and fabrication requirements
Identify NDE requirements, pressure testing, and pressure relief requirements
Featured
Piping Flexibility and Support
What you'll learn
Paving the way of piping designer to consider code provision.
Provide mandatory introduction to piping stress engineering.
Complete awareness on piping supporting system for construction and maintenance engineers.
Intermediate
Piping Resilient Supports. Selection, Spec’s, Procurement, Installation and Maintenance
$1,500.00
Piping Resilient Supports. Selection, Spec’s, Procurement, Installation and Maintenance
What you'll learn
Covers the whole cycle of resilient support, starting by design and ends at maintenance.
Understanding the true function and clear the popular myth.
Change the focus on pipe support from just a member to important asset.
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People Say
About MALYOMAR
We listen to our customers. We pave their way to make learning as easy as possible so they can quickly reach the next level.
Very useful course
I wanted to write this email to thank Malyomar for the ASME B31.3-Process Piping training I took some time ago. It has had a great impact on my work thanks to the knowledge I acquired during the training.My deepest gratitude goes out to Mahmoud Abdallah, my instructor, for sharing so much of his wisdom and priceless experience in an incredibly transparent and illuminating way.
Dynamic and mastery of the subject by the teacher.Concrete examples, materials for thought, exercises with correction, advice, everything that allows a better understanding of the field of process piping with an ever present assistance from the instructor.I highly recommend taking this course if anyone wants to improve himself in the oil and gas field and earn a lot of knowledge.
Sofiane TEFAHI
Piping EngineerGreat Instructor
I recently completed the ASME B31.3 Process Piping course with Malyomar and found it to be very informative and practical. The course provided a clear understanding of piping design requirements, material selection, pressure design, flexibility analysis, fabrication, inspection, and testing as per ASME B31.3.The instructor explained the code requirements in a structured manner with practical examples, making complex topics easier...
Abdul Ali
Piping Design Engineer at Sinopec Nanjing Engineering Middle East Co., LTD. (SNEMEC)Goal, Knowledge &Guidance
Finding the right instructor to help me accomplish my goals, gather the necessary knowledge and guiding me through the journey of becoming an engineer was a huge deal breaker, and I see no better fit than MALYOMAR to fulfill this role.
Ahcene DEHMOUS
Piping EngineerValuable Training
Thanks so much for your very valuable training. I really enjoyed it, and appreciated that you made it a fun and very useful course Thank you for your experience and personable presentation
Herouini hamza
Operation & Maintenance Engineer
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