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Process Plant Layout and Piping Design, Level-III

36 hours
Expert
What you'll learn
Implement Design Strategy: Develop and enforce a comprehensive Basis of Design (BOD) for layout, driving standardization and compliance across the project.
Manage Brownfield Constraints: Master the advanced planning and execution required for integrating new piping systems into existing plant infrastructure (Brownfield projects), minimizing shutdown time and maximizing safety.
Optimize Project Cost (Value Engineering): Apply Value Engineering (VE) principles to layout decisions to achieve quantifiable reductions in CAPEX (material costs) and OPEX (maintenance and energy costs).
Lead Safety and Review Workshops: Effectively participate in and lead HAZOP, SIL, and advanced 3D Model Review sessions, driving corrective actions that resolve critical risks.
Validate Stress Analysis Feedback: Critically review the Stress Analysis Report to ensure the final layout satisfies mechanical integrity requirements and manage design iteration cycles efficiently.
Develop Modularization Plans: Evaluate the technical feasibility and cost benefits of modularization and offsite fabrication for large sections of the plant.

B31.1 Power Piping

19 Lessons
30 hours
Intermediate
What you'll learn
Identify the difference between “Design by Rule” and “Design by Analysis” codes.
Discover the principal failure modes of piping components and where to look for them.
Recognize the difference between pressure component design and structural design.
Investigate the importance of piping flexibility.
Discuss how to develop stress intensification factors.
Recognize how to qualify nonstandard fittings and joints.
Identify materials selection and limitations, fabrication rules and their bases
Explain welding qualification requirements, inspection, examination, and testing requirements
Identify the Code requirements for power piping maintenance

Design of Bolted Flange Joints

15 Lessons
30 hours
Intermediate
What you'll learn
You Will Learn To
Develop an awareness of flange types and the ASME codes and standards applicable for bolted flange joint design
Enhance your knowledge for designing and analyzing bolted flange joints
Explain how the flange design interacts with bolts and gaskets to achieve a leak tight joint
Identify the parameters that can affect flange sealing along with methods to troubleshoot and remediate flange leakage

B31.8 Gas Transmission & Distribution Piping System

14 Lessons
30 hours
Intermediate
What you'll learn
Explain the causes and modes of pipeline failure
Describe the considerations for material specifications, pipe manufacturing, and pipe joining
Estimate pipeline stresses from external loading
Explain how to evaluate pipeline defects
Identify pipeline repair techniques
Identify the elements of pipeline integrity
Explain how code requirements address these issues
Explain the differences between B31.8 and US DOT gas pipeline regulations

Inspection, Repair and Alterations of In Service Pressure Equipment

9 Lessons
10 hours
Intermediate
What you'll learn
Identify the most commonly used Codes and Standards applicable to the inspection, repair, and alteration of existing pressure equipment.
Identify detailed requirements of the NBIC.
Explain the differences between the NBIC and API-510
Describe the latest developments in the rapidly advancing field of pressure equipment inspection and repairs.
Explain the responsibilities of the users, manufacturers, repair organizations, jurisdictional regulatory agencies, and inspectors.
Explain how to obtain a National Board Certificate of Authorization and stamp
Identify and provide examples of repairs, alterations, and the documentation requirements for each.
Provide examples demonstrating the application of the rules.

Bolted Joints and Gasket Behavior

51 Lessons
30 hours
Intermediate
What you'll learn
Explain how the bolted joint functions as a mechanical system that relies on the simultaneous interaction of the three primary components to successfully seal the connection
Assess the mechanical stress and strain of a bolt and explain the challenges that one encounters when specifying an optimum bolt load
Evaluate the total state of stress in bolts and how this effects the selection of a given bolt type and grade
Describe the effects of in-service conditions and how they reduce or increase bolt load
Describe the concept of leak tightness as a predictable value of gasket stress and how to use leak tightness as the basis of specifying bolt loads
Identify conditions that create bolt failure
Use ASME PCC-1 Guidelines for compliance to successful sealing of bolted, gasketed connections
Discern how to use either stress or strain to select bolt load
Evaluate the various methods of attaining bolt load.
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ASME BPV Code, Section VIII, Division 2: Design & Fabrication of Pressure Vessels

23 hours
Intermediate
What you'll learn
Explain how the requirements of Divisions 1 and 2 of Section VIII compare
Explain the theories of failure and design margins of various codes
Identify the general requirements of the new Division 2
Describe design rules and stress analysis methods
Explain fatigue analysis
Identify materials and fabrication requirements
Identify NDE requirements, pressure testing, and pressure relief requirements
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Piping Flexibility and Support

30 hours
Intermediate
What you'll learn
Paving the way of piping designer to consider code provision.
Provide mandatory introduction to piping stress engineering.
Complete awareness on piping supporting system for construction and maintenance engineers.

Piping Resilient Supports. Selection, Spec’s, Procurement, Installation and Maintenance

30 hours
Intermediate
What you'll learn
Covers the whole cycle of resilient support, starting by design and ends at maintenance.
Understanding the true function and clear the popular myth.
Change the focus on pipe support from just a member to important asset.
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